Showing posts with label DDR. Show all posts
Showing posts with label DDR. Show all posts

Thursday, 1 November 2018

1956 - Wartburg greets you from Eisenach


It is always a special pleasure for the editors when a newly developed vehicle can be presented to our many interested readers. This time it is a dignified and modern car in its design and interior. The designers gave it the obligatory name "Wartburg", its type number is 311. However, the name "Wartburg" should be memorized from the start so that we can get away from such ice-cold designations such as "P70" and so on.

The "Wartburg" is a child of the EMW works in Eisenach. In the past year, EMW has become an international concept well beyond Germany's borders. That is also the reason why many readers do not understand (and frankly, neither do we) that the name EMW was exchanged without a hitch for the name AWE (Autowerk Eisenach).

The AWE-Wartburg has still not far outgrown its development stage but there are a number of vehicles on the roads (we report on the participation of these vehicles in the Wartburg Rallye elsewhere in this magazine). According to the information available, we will have to wait another half year for full series production. Therefore, it is not possible to publish a proper test report. However, we would like to familiarize you with the most important facts.

The car is a successful new development based on the F9, thanks to improvements in technical features and a shapely change of the external shape. The new pontoon body presents itself as elegantly solid, streamlined and shapely. A simple chrome band shields the cooling air intake at the front, from where the cooling air flow is directed through a wide, funnel-shaped opening into the engine compartment. The large engine compartment allows for handy access. The front part of the body extends remarkably far below the engine room. The extended fenders accommodate the large headlights, including red flashing lights. The rear pair of fenders is interchangeable and protrudes laterally and backwards over the body. A combined three-part tail, stop and flashing light is mounted on the fender outlet. A non-continuous chrome bumper is attached at the front and rear.

The sedan will only be delivered with four doors, providing convenient entry to the front and rear seats. The front fender runs slightly into the front door. The contours of the rear fenders, which are drawn low, are more striking. They are protected against stone chips and dirt by an aluminium cover. All doors are opened to the front. The door handle is not of the older, cheaper kind, but are nicer in form, as well as functionality. The curved windshield, large, curved rear window and wide side windows offer a good view from all sides and from every seat. Swing-out rear side windows improve ventilation.

Individual front seats are mounted separately because of the handbrake arrangement, and each is adjustable.

There is a clear arrangement of instruments in the driver's field of vision. Speedometer, coolant thermometer and fuel gauge, along with an indicator lamp for the turn signals, high beam indicator light, ignition light. An electric cigar lighter is also provided. There is no clock. The dashboard allows the subsequent installation of a car radio (why isn't it included as standard?). Automatic interior lighting that comes on when the door is opened. Warm-air heating and defrosting system for the windscreen, non-slip two-spoke steering wheel, wide spokes, chrome-plated signal ring, steering wheel gearshift, turn signal activation lever on the steering column on the left.

By conveniently relocating the fuel tank in the rear, a very large luggage compartment was obtained. The boot is accessible from the outside and can be locked from the inside to prevent theft. The spare wheel (lying) and on-board tools are separated from the actual trunk by a floorboard. Petrol filler neck at the rear on the right, above the trunk lid can be locked. The bonnet can be folded up from the front to the rear and is secured and unlocked from the inside. The engine bay and the trunk are illuminated. The vehicle will later also be available as a cabriolet, cabriolet sedan and station wagon.

The basic version of the frame has been taken from the F9 car. 100cm was added to the length. The extended wheelbase and the installation of double-acting telescopic shock absorbers give the 311 better road holding and help to significantly reduce the pitching vibrations that are unpleasantly familiar from the F9. Brakes and steering remained unchanged compared to the F9. The engine does not quite keep up with what the body promises as Eisenach has stayed with the F9 engine. It has been improved in detail and performance has been increased, and yet the horsepower does not come close to the internationally targeted power-to-weight ratio for 0.9-liter cars, which is 22 kg per horsepower.

The synchronization of the 3rd and 4th gear is planned as an innovation in the transmission, which will bring about a significant simplification of the shifting. Front-wheel drive was retained.


Translated from the Der Deutsche Strassen Verkehr January 1956:
https://gdrfahrzeuge.blogspot.com/2023/06/der-deutsche-strassen-verkehr-heft-1_28.html

Wednesday, 3 October 2018

1959 Road test of the IWL Berlin


If you have a certain weakness for powerful motorcycles, then scooters tend to take a back seat and one is inclined not to take such vehicles entirely seriously. One is encouraged in this opinion by the fact that the scooter models that have been offered in the GDR so far, while very well-behaved, but were not particularly stunning in terms of horsepower. 125 ccm are now only 1/8 litre. Neither colour nor shape make much difference.

The first scooter that was more convincing in terms of its performance was the Cezeta scooter with a displacement of 175 cm3. This, we call a "touring scooter", has now received a similar counterpart in the "Berlin" scooter, which, although provided with the abbreviation SR, or City Scooter, can be described as a touring scooter in the same vein as the Cezeta.

This is actually the most appropriate characteristic for this latest vehicle from our nationally owned industry. With the further development of industry and with the expansion of the supply of industrial goods, people have become more critical and also place higher demands on motor vehicles. IWL has obviously adjusted to this and is bringing a suitable vehicle onto the market.

The most striking features of this scooter are the 150 ccm engine, which has a maximum output of 7.5 hp, and the four-speed transmission. In all other parts, the scooter is not new because the tried and tested components of the SR 56 Wiesel were used. Nevertheless, apart from externally recognizable features, the "Berlin" scooter distinguishes itself quite noticeably from its older brother through its ‘liveliness’ and its smoothness.

We wrote as the final sentence in our Wiesel test in issue 11/57 of our magazine: "... it is quite possible that the tried and tested MZ motor could be brought up to 150 cm in a scooter edition. This corresponds to 6 HP and then the Wiesel will probably come close to the performance of the MZ 125."

So that's exactly what happened. The horsepower of the new scooter exceeds our careful estimates at the time. The scooter has a top speed of 83 km/h with a large man aboard, but a lighter person could achieve a speed of over 85 km/h. The scooter itself weighs 183 and a half kilograms and is 183 cm in length. Is that nothing? The prophecy of 1957 has thus come true with regard to driving performance. It can be seen that there is also some acceleration in it. The values can be found on page 354 above.

This means that the scooter has not become a super-sport experience and demanding drivers may turn up their noses. And they may! The scooter was not designed and built for such drivers. Let's keep in mind - scooter drivers are mostly first-time vehicle owners. You just want a scooter and nothing else. You make demands on this scooter, most of which are not yet of the real capacity of such a vehicle.

In terms of maximum speed, traction, acceleration and also braking deceleration, the Berlin still has noticeable reserves for such drivers. If you want to drive fast, you must know exactly how much you can trust your brakes, what you can trust of its driving characteristics. First of all, here are the braking values. From 40 km/h the scooter stopped in 14 metres when using both brakes. This corresponds to a normal deceleration of 4.4 nvs2. The foot brake alone brought 3.4 metres per second or 18 metres braking distance and the handbrake 3.5 metres per second or 20 metres braking distance. These measurements were carried out several times in both directions in dry weather on the motorway. The braking distances are of course considerably longer on wet roads.

Now to the driving characteristics, although almost nothing was changed on the front suspension of the Berlin compared to the Wiesel, except that the spring travel was 10 mm longer, there were several unpleasant overruns in gusty side winds. If a gust of wind drove under the front fender, then the scooter would pull away in the front, especially if in curve. So, if you want to push the scooter to its limits, this is something you should take into account. The only possible explanation for this behaviour is that when you drive faster with the Berlin, the front grip is lessened and then the conscious unsafe feeling can be felt in the steering when there is a strong wind. At least 80 percent of all Berlin drivers will, however, never feel this, because such driving will not apply to them. As far as the suspension is concerned, we believe that the chassis of the scooter has been improved by installing a rear shock absorber, so there are no longer any concerns due to the chassis. We soon had a shock absorber installed in the front of the ID 05-15 (one of the first Pitty’s) and had great experiences with it. We missed this damper with the Wiesel, with the Berlin it is almost absent. We know exactly how our industry calculates, we also know that the scooter Berlin is ‘almost the same as the scooter Wiesel but with some not very cheap improvements, but perhaps the IWL could think of this missing shock absorber at the front as a further improvement.' Vibrations occurring in certain speed ranges are not very pleasant. It is questionable whether something like this can ever be removed completely. With a scooter there are a lot more possibilities than anywhere else to amplify vibrations, which always occur in vehicles, and to make them unpleasant to feel and hear. So it was only in the last few days that we found out where the whirring noise that occurs at a certain speed had come from, which irritated us for weeks. The kickstand attached to the non-cushion side starts dancing in fourth gear at around 70 km/h, and taps against the cast floor plate, thus transmitting these noises to the entire body. If a rubber shoe were put on the kickstand at the factory, this problem would be eliminated.

Another noise is also noticeable while driving. This is the whistling sound of the fan, which increases with increased speed, which in turn proves it is working! You would hardly need the blower control lamp in order to notice that the V-belt failed (by the way, this never happened with us after 3500 km of driving.

The exhaust and intake noise is very quiet, but how can you adjust the carburettor of the scooter Berlin correctly, if you cannot get to the carburettor through the intake damper? If you adjust without the intake damper, then it is correct. The fitting of the silencer is not exact and with the intake damper it does not work or becomes almost a life's work. It is therefore best to adjust the carburettor according to the manual values, if necessary. Exact details about this can be found in the operating instructions, which should also be reissued, because the photos shown do not match some of the actual features of the scooter.

With these manual values you don't perform too badly. The maximum speed has already been mentioned. The fuel consumption when driving very smoothly with a mixture of 1:25 Hyzet two-stroke oil/red fuel, is about 3.3 litres per 100 km. The information of the work in the manual is honest and can really be taken at face value. It may be necessary to make the following observation about fuel economy. Various SR-59 owners reported consumption at around 3 litres - yes, we even heard something of 2.8 litres per 100 km. That would of course be very cheap, but definitely not unlikely.

One more of side note: we would advise against using white fuel with this scooter, which has a compression ratio of 8.

Actually, we wanted to stop here after we spoke to two scooter instructors who recently drove their newly purchased Berlin from Weimar to Berlin without seeming to know how to actually get to the spark plug. Any further observation of the Berlin scooter puts us a little out of place, but since there are certainly a large number of other Berlin drivers and interested parties out there, a short, brief technical description of the Berlin scooter follows.

The main part of the chassis is an electrically welded central tubular frame, which does not differ significantly from that of the Wiesel scooter, but has been reinforced at individual points.

At the front, a so-called rocker arm fork is used, which has 110 mm (100 mm for the Wiesel) of spring travel. The road bumps are absorbed by proportionally acting coil springs. Unfortunately, a shock absorber is missing here, so that the undamped suspension lets the front part of the scooter move.

The rear wheel is mounted in a swing arm with a trapezoidal guide. The rear swing arm was mounted on the central tubular frame in the middle of a torsion bar by a hydraulic shock absorber dampened and secured against puncturing by ring-like rubber components. The front wheel hangs with a normal axle in the swing arm with dropouts, the rear wheel is attached with a thru axle. Both wheels can be changed quickly and easily.

The mono-block engine is exactly the same as that of the MZ 125, but has a displacement of 150 cm. The fan required for cooling, working under pressure, is very powerful and enables the motor to always work in the correct heat range. The impeller is driven by a V-belt that runs over a drive disc that sits on the toe shaft stump. The V-belt can be changed quickly, if not without getting dirty fingers. A replacement V-belt is supplied from the factory in the tool kit. On the right of the crankshaft is the voltage-regulating direct current light bulb, which has an output of 60/90 watts. The alternator is a unitary alternator developed for the entire motorcycle industry.

In contrast to the Wiesel scooter, the Berlin scooter is equipped with a four-speed gearbox which - apart from the greater liveliness of this vehicle - has a particularly favourable effect on fuel consumption because the engine speed is more economical under all loads (for comparison, the gear and power diagram).

The N241 carburettor from the Berlin carburettor factory is still a flat slider carburettor with an additional air slide as a starting aid. In the foreseeable future, a round slide carburettor should be expected for the Berlin scooter, which offers an even better possibility for mixture formation and sometimes excludes the possibility of problems in the partial load range. Upstream of the carburettor is an intake damper with wet air filter.

The power transmission from the engine to the gearbox and from there to the rear wheel is carried out by chains. The secondary chain is encapsulated in rubber tubes and can therefore be operated for a particularly long time. The few greasy areas on the scooter are easily accessible. The brakes were taken over unchanged from the Wiesel. If used correctly, they meet the requirements the scooter at any time.

We do not write about the gearbox damage that constantly occurred on our test scooter because we know that it only occurred in the first 1000 units in the series. So much for that. If authorized IWL workshops send owners who call in about this gearbox damage with the remarks that these are shift errors by the driver, they have absolutely no understanding. Such defects must be eliminated. One more remark about the seats of the Berlin. If you are doubtful, it is considerably more comfortable than the bench, but they have a disadvantage. Instead of the foam rubber filling of the ES motorcycles, the Berlin seats springs, which you can feel very clearly after a certain running in. Due to the springs, there is also no good lateral support as with the ES seats of the controller, whose protective hood is very easy to tear off when removing and putting on the rear fairing. In addition, during our test, the contact lugs for the brake and taillight on the fairing hood broke off, because their material was of course too brittle We also noted the constantly loosening exhaust union nut and the black, non-chrome-plated exhaust, which already had a rust finish after only 3000 km. The reflector is hardly adjustable. That has to be changed. The keyword to this: MZ ES.

Our overall assessment of the scooter - the Berlin is very positive despite this or that complaint. At the same price as the "SR 56" the "SR 59" offers noticeably more than its predecessor.




Tuesday, 2 October 2018

IWL Wiesel - Der Deutsche Strassen Verkehr 1956


The first photos of new motor scooter from the Industrialwerkes of Ludwigsfeld

Keeping a secret is not so easy, but until now you could hardly find out anything about this new production. Today we are in the fortunate position of being able to show our readers the first detailed photos of the "Weasel", as the new scooter should be called. We don't want to write too much about the "Weasel" right now. The IWL has promised us a test scooter for the near future, then we will share our impressions and experiences with you.

We learned all sorts of things in Ludwigsfelde and with a clear conscience it can be stated that the new scooter has a number of innovative components (in comparison to the "Pitty" which has since been discontinued), which give us reason to expect that roadholding and functional reliability will be further improved. The tried and tested 125cm scooter motor from the Zschopau motorcycle factory is used. The covered rear section, photographed from the right and left, shows that the entire rear wheel suspension has been changed. The rear swing arm rotates on a torsion bar and its upper arm is connected to a rubber spring element for vibration damping.

The battery, ignition coil and controller have found a new place. The accommodation of the tools in a box-like insert also seems to us to be quite clever. If you take out this toolbox, you can easily get to the spark plug.

To write much more about the new scooter "Weasel" would be premature. Just one more thing – in converting the "Pitty" to the "Weasel", it has undergone a successful slimming cure and is about 30 kg lighter in its new design. We can't name the selling price yet, however, we believe that the "Weasel" will be available for about 2400-DM and the sun of this year's summer will still shine on it.

Full magazine: https://gdrfahrzeuge.blogspot.com/2023/06/der-deutsche-strassen-verkehr-heft-8.html